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Thermal Sprayed Coatings and their Tribological Performances

Book Description

Thermal spraying is a dynamic process and a rapidly changing field which is used in a variety of industries to solve a number of challenging problems including performance enhancement and extending the life of industrial components which are subjected to wear corrosion. Thermal Sprayed Coatings and their Tribological Performances showcases the latest research surrounding the development and use of thermal spraying techniques as well as the benefits of using thermal sprayed coatings in the industrial sector. Focusing on practical solutions that can be applied to real-world settings, this publication is ideally designed for academicians, upper-level students, as well as engineers and operations managers across industries.

Table of Contents

  1. Cover
  2. Title Page
  3. Copyright Page
  4. Editorial Advisory Board and List of Reviewers
    1. Editorial Advisory Board
    2. List of Reviewers
  5. Foreword
  6. Preface
    1. THE CHALLENGES
    2. ORGANIZATION OF THE BOOK
    3. REFERENCES
  7. Acknowledgment
  8. Chapter 1: The Effects of Feedstock Powder and Deposition Technique on the Hardness and Tribological Performance of Thermal-Sprayed WC-Co Coatings
    1. ABSTRACT
    2. INTRODUCTION
    3. THE COATINGS
    4. HARDNESS MEASUREMENTS
    5. WEAR MEASUREMENTS
    6. WEAR OF THE COATINGS
    7. WEAR OF THE SILICON BALL
    8. CONCLUSION
    9. APPLICATIONS
    10. ACKNOWLEDGMENT
    11. REFERENCES
    12. KEY TERMS AND DEFINITIONS
  9. Chapter 2: Tribocorrosion of Thermal Sprayed Coatings
    1. ABSTRACT
    2. 1.0 INTRODUCTION
    3. 2.0 TRIBOCORROSION TESTING
    4. 3.0 THERMAL SPRAYING PROCESS
    5. 4.0 ISSUES CONTROVERSIES AND PROBLEM
    6. 5.0 PRESENT UNDERSTANDING OF TRIBOCORROSION OF THERMAL SPRAY COATING
    7. 6.0 CONCLUDING REMARK
    8. REFERENCES
    9. KEY TERMS AND DEFINITIONS
  10. Chapter 3: Composite Coatings Employing a Novel Hybrid Powder and Solution-Based Plasma Spray Technique for Tribological Applications
    1. ABSTRACT
    2. INTRODUCTION
    3. LIQUID BASED SPRAYING
    4. SOLUTION PRECURSOR PLASMA SPRAY (SPPS) PROCESS
    5. HYBRID PROCESSING USING POWDER AND SOLUTION PRECURSOR
    6. IN SITU PARTICLE FORMATION AND SPLAT CHARACTERISTICS
    7. COATING CHARACTERISTICS AND PERFORMANCE
    8. CONCLUSION
    9. REFERENCES
    10. KEY TERMS AND DEFINITIONS
  11. Chapter 4: Abrasion-Corrosion of Thermal Spray Coatings
    1. ABSTRACT
    2. INTRODUCTION
    3. SUMMARY
    4. REFERENCES
    5. KEY TERMS AND DEFINITIONS
  12. Chapter 5: Development of Functionally Graded Coating by Thermal Spray Deposition
    1. ABSTRACT
    2. INTRODUCTION
    3. HISTORY OF FUNCTIONALLY GRADED COATINGS
    4. FABRICATION OF FUNCTIONALLY GRADED
    5. WEAR
    6. SURFACE COATING FOR IMPROVING WEAR RESISTANCE
    7. THERMAL SPRAY DEPOSITION TECHNIQUE
    8. RESIDUAL STRESSES IN THERMAL SPRAY DEPOSITION
    9. DEVELOPMENT OF FUNCTIONALLY GRADED METAL-MATRIX COMPOSITE COATING
    10. DEVELOPMENT OF FUNCTIONALLY GRADED THERMAL BARRIER COATING
    11. FUTURE SCOPE OF RESEARCH
    12. REFERENCES
    13. KEY TERMS AND DEFINITIONS
  13. Chapter 6: High Temperature Sliding Wear of Thermal Sprayed Coatings
    1. ABSTRACT
    2. INTRODUCTION
    3. BACKGROUND
    4. GLAZED LAYER FORMATION
    5. CLASSIFICATION OF GLAZED LAYER
    6. WEAR AT ELEVATED TEMPERATURE FOR THERMAL SPRAYED COATINGS
    7. SUMMARY AND DIRECTION OF FUTURE RESEARCH
    8. REFERENCES
    9. KEY TERMS AND DEFINITIONS
  14. Chapter 7: Solid Particle Erosion of Thermal Sprayed Coatings
    1. ABSTRACT
    2. 1 INTRODUCTION
    3. 2 EVOLUTION OF THERMAL SPRAY COATINGS
    4. 3 EXPERIMENTAL METHODS IN EROSION TESTING
    5. 4 EROSION BEHAVIOR
    6. 5 APPLICATION OF THERMAL SPRAY COATINGS FOR PROTECTION AGAINST EROSIVE WEAR
    7. 6 DIRECTION OF FUTURE STUDY
    8. 7 CONCLUDING REMARKS
    9. REFERENCES
    10. KEY TERMS AND DEFINITIONS
  15. Chapter 8: Tribology of Thermally Sprayed Coatings in the Al2O3-Cr2O3-TiO2 System
    1. ABSTRACT
    2. INTRODUCTION
    3. THERMAL SPRAY PROCESSES FOR PREPARATION OF CERAMIC COATINGS OF THE AlO-CrO-TiO SYSTEM
    4. BASIC PROPERTIES OF THE INDIVIDUAL OXIDES AND THE BINARY SYSTEMS OF THE AlO-CrO-TiO SYSTEM
    5. FEEDSTOCK MATERIALS
    6. METHODS OF COATING CHARACTERIZATION
    7. COATING MICROSTRUCTURES AND PROPERTIES
    8. TRIBOLOGICAL PROPERTIES
    9. SUMMARY AND OUTLOOK
    10. REFERENCES
    11. KEY TERMS AND DEFINITIONS
  16. Chapter 9: Slurry Erosion Behavior of Thermal Spray Coatings
    1. ABSTRACT
    2. INTRODUCTION
    3. BACKGROUND
    4. MAIN FOCUS OF THE CHAPTER
    5. SOLUTIONS AND RECOMMENDATIONS
    6. FUTURE RESEARCH DIRECTIONS
    7. CONCLUSION
    8. REFERENCES
    9. KEY TERMS AND DEFINITIONS
  17. Chapter 10: Detonation Sprayed Coatings and their Tribological Performances
    1. ABSTRACT
    2. INTRODUCTION
    3. WEAR RESISTANT COATINGS
    4. SUMMARY
    5. REFERENCES
    6. KEY TERMS AND DEFINITIONS
  18. Chapter 11: Characterization of Mechanical Properties and the Abrasive Wear of Thermal Spray Coatings
    1. ABSTRACT
    2. INTRODUCTION
    3. MECHANICAL AND TRIBOLOGICAL CHARACTERIZATION
    4. INDENTATION TESTS
    5. SCRATCH TESTS
    6. CONCLUDING REMARKS
    7. REFERENCES
  19. Compilation of References
  20. About the Contributors