You are previewing The TAB Guide to DIY Welding : Hands-on Projects for Hobbyists, Handymen, and Artists.

The TAB Guide to DIY Welding : Hands-on Projects for Hobbyists, Handymen, and Artists

  1. Cover
  2. About the Author
  3. Title Page
  4. Copyright Page
  5. Contents
  6. Preface
  7. Acknowledgments
  8. Part 1 Metalworking 101
    1. 1 Safety First
      1. General Shop Safety
      2. Shop Hazards
      3. Personal Protective Equipment (PPE)
      4. Shop Safety Equipment
      5. Minimum Safety Equipment Review
    2. 2 Welding 101
      1. What Is Welding?
      2. What Isn’t Welding?
      3. How Welding Works
      4. Types of Welders
      5. Types of Welds and Joints
      6. A Brief History of Welding
    3. 3 Steel
      1. What Is Steel?
      2. Mild-Steel Properties
      3. How to Obtain Steel
    4. 4 Metalworking Studio
      1. Layout
      2. Buying Tools
      3. Cleaning and Maintenance
    5. 5 Basic Hand Tools
      1. Clamps
      2. Vice-Grips
      3. Measuring Tape
      4. Wire Cutters
      5. Magnetic Angles
      6. Other Layout Tools
      7. Slag Hammer
      8. Files
      9. Scribe
      10. Soapstone
    6. 6 Grinding and Cutting
      1. Angle Grinder
      2. Bench Grinder
      3. Chop Saw
      4. Parts
      5. Types of Disks
      6. Safety
      7. Practice
    7. 7 Drill Press
      1. Parts
      2. Accessories
      3. Drill Bits
      4. Speeds
      5. Drilling Practice
    8. 8 Roll Bending
      1. Parts
      2. Rolling Practice
    9. 9 Oxygen-Acetylene Torch
      1. Parts and Accessories
      2. Torch Cutting
      3. Torch Welding
      4. Torch Bending
    10. 10 Plasma Cutter
      1. Parts
      2. Operation
      3. Practice
    11. 11 Metal–Inert Gas (MIG) Welder
      1. Parts
      2. MIG Gun
      3. Inside a MIG Welder
      4. MIG Welder Consumables
      5. MIG Welder Adjustments
      6. You Are in Control
      7. Weld Vision
      8. Weld Orientation
      9. Operation
      10. Practice
    12. 12 Finishing
      1. Steel Preparation
      2. Muriatic Acid
      3. Paint
      4. Clear Finish
      5. Wax
      6. Powder Coating
  9. Part 2 Projects
    1. 13 Project Preparation
      1. Materials
      2. Studio Access
      3. Time
    2. 14 Start from Scratch
    3. 15 Cube
    4. 16 Plant Stand
    5. 17 Candelabras
    6. 18 End Table
    7. 19 Fireplace Log Holder
      1. Finishing
    8. 20 Garden Cart
      1. Finishing
    9. 21 Barbecue
      1. Finishing
  10. Resources
    1. Education and Studio Resources (Listed West to East)
    2. General Welding and Online Resources
  11. Index
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CHAPTER 6

 

Grinding and Cutting

 

Angle Grinder

Grinding is one of the most useful and essential skills for a well-rounded metalworker. With a 4½-in angle grinder, you can clean steel to be welded, chamfer edges, cut through steel sheet and stock, and polish a finished project. And you can do all of this just about anywhere with a standard 120-V outlet. Angle grinders are handheld, so you don’t need to schlep your whole project to a special area—you bring the tool to your project. There is still only one tool I have in my garage (a.k.a. “home shop”) for metalworking—a grinder. It allows me to cut material down to length with accuracy, prep pieces for welding, and clean up old salvaged steel. All this makes my time in the metal shop even more ...

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