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The Logistics and Supply Chain Toolkit, 2nd Edition

Book Description

Offers a complete toolkit for warehouse, transport and inventory managers, covering all the techniques and processes they need to operate efficient logistics operations

Table of Contents

  1. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.1</span> Warehouse audit Warehouse audit
  2. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.2</span> 5S or 5C, also known as Gemba Kanri 5S or 5C, also known as Gemba Kanri
  3. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.3</span> Pareto analysis, 80/20 rule, ABC analysis or the vital few analysis Pareto analysis, 80/20 rule, ABC analysis or the vital few analysis
  4. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.4</span> Choosing an order-picking strategy Choosing an order-picking strategy
  5. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.5</span> Choosing pick technology Choosing pick technology
  6. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.6</span> Cross-docking Cross-docking
  7. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.7</span> Slotting or item profiling Slotting or item profiling
  8. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.8</span> Resource planning Resource planning
  9. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.9</span> Task interleaving Task interleaving
  10. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.10</span> Selecting warehouse storage equipment Selecting warehouse storage equipment
  11. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.11</span> Warehouse location numbering Warehouse location numbering
  12. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.12</span> Selecting warehouse material handling equipment (MHE) Selecting warehouse material handling equipment (MHE)
  13. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.13</span> Warehouse space calculations Warehouse space calculations
  14. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.14</span> Warehouse location Warehouse location
  15. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.15</span> Justifying a warehouse management system (WMS) Justifying a warehouse management system (WMS)
  16. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.16</span> Selecting a warehouse management system (WMS) Selecting a warehouse management system (WMS)
  17. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.17</span> How to implement a WMS How to implement a WMS
  18. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.18</span> Warehouse maturity scan, by Jeroen van den Berg Warehouse maturity scan, by Jeroen van den Berg
  19. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.19</span> Warehouse risk assessments Warehouse risk assessments
  20. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.20</span> How to &#8216;green&#8217; your warehouse and save energy How to ‘green’ your warehouse and save energy
  21. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">1.21</span> Hazardous packaging and labelling Hazardous packaging and labelling
  22. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.1</span> Transport audit checklists Transport audit checklists
  23. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.2</span> Calculating emissions in freight transport&#8195; Calculating emissions in freight transport 
  24. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.3</span> Fuel adjustment factor formula Fuel adjustment factor formula
  25. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.4</span> How to improve fuel efficiency How to improve fuel efficiency
  26. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.5</span> Incoterms Incoterms<sup xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops">&#174;</sup> 2010 2010
  27. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.6</span> Load and pallet configuration Load and pallet configuration
  28. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.7</span> ISO containers, weight volume ratios and pallets ISO containers, weight volume ratios and pallets
  29. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.8</span> Calculating road freight transport charges and rates Calculating road freight transport charges and rates
  30. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.9</span> Transport management system (TMS) selection process Transport management system (TMS) selection process
  31. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.10</span> Transport problems &#8211; matching customer demand with supplier capacity Transport problems – matching customer demand with supplier capacity
  32. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.11</span> Vendor assurance of transport logistics service providers Vendor assurance of transport logistics service providers
  33. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.12</span> Drivers&#8217; hours regulations, EU and United States Drivers’ hours regulations, EU and United States
  34. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">2.13</span> Transportation of hazardous products Transportation of hazardous products
  35. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.1</span> Inventory management audit Inventory management audit
  36. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.2</span> ABC Pareto analysis for inventory management ABC Pareto analysis for inventory management
  37. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.3</span> Ballou&#8217;s inventory-throughput curve Ballou’s inventory-throughput curve
  38. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.4</span> Consignment stock Consignment stock
  39. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.5</span> Cycle counting or perpetual inventory counting Cycle counting or perpetual inventory counting
  40. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.6</span> Maister&#8217;s rule or the square root rule Maister’s rule or the square root rule
  41. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.7</span> Measuring demand variation Measuring demand variation
  42. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.8</span> Periodic review inventory management system Periodic review inventory management system
  43. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.9</span> Reorder point inventory management system Reorder point inventory management system
  44. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.10</span> Replenishment order quantities Replenishment order quantities
  45. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.11</span> Economic Order Quantity (EOQ) by Geoff Relph Economic Order Quantity (EOQ) by Geoff Relph
  46. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.12</span> Combining Pareto with EOQ to enhance group analysis, by&#160;Geoff Relph Combining Pareto with EOQ to enhance group analysis, by Geoff Relph
  47. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.13</span> K-curve (exchange curve inventory planning), by Geoff Relph K-curve (exchange curve inventory planning), by Geoff Relph
  48. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.14</span> Safety stock calculation Safety stock calculation
  49. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.15</span> Stock counting Stock counting
  50. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.16</span> Stock turn Stock turn
  51. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.17</span> Vendor-managed inventory (and co-managed inventory) Vendor-managed inventory (and co-managed inventory)
  52. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.18</span> Identification and disposal of surplus stock Identification and disposal of surplus stock
  53. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">3.19</span> Managing spare parts inventory Managing spare parts inventory
  54. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.1</span> Supply chain management audit Supply chain management audit
  55. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.2</span> Collaborative, Planning, Forecasting and Replenishment (CPFR Collaborative, Planning, Forecasting and Replenishment (CPFR<sup xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops">&#174;</sup>))
  56. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.3</span> Demand forecasting Demand forecasting
  57. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.4</span> Factory gate pricing (FGP) Factory gate pricing (FGP)
  58. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.5</span> Kanban Kanban
  59. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.6</span> Kraljic matrix Kraljic matrix
  60. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.7</span> Maturity models Maturity models
  61. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.8</span> Postponement Postponement
  62. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.9</span> Product Flow Path Design, by Fortna Product Flow Path Design, by Fortna
  63. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.10</span> SCOR SCOR<sup xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops">&#174;</sup>&#8195; 
  64. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.11</span> Supplier relationships Supplier relationships
  65. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.12</span> Supply chain risk assessment Supply chain risk assessment
  66. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.13</span> Supply chain risk mitigation and contingency planning Supply chain risk mitigation and contingency planning
  67. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.14</span> Sustainable sourcing Sustainable sourcing
  68. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.15</span> Theory of constraints Theory of constraints
  69. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.16</span> Time-based process mapping Time-based process mapping
  70. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.17</span> Time compression Time compression
  71. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.18</span> Calculating ordering cost Calculating ordering cost
  72. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.19</span> How to calculate stockholding cost How to calculate stockholding cost
  73. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.20</span> Sales and Operations Planning (S&amp;OP) Sales and Operations Planning (S&OP)
  74. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.21</span> Omni-channel distribution Omni-channel distribution
  75. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.22</span> Strategic procurement Strategic procurement
  76. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">4.23</span> Supply Chain Strategy, by Julian Amey Supply Chain Strategy, by Julian Amey
  77. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">5.1</span> Outsourcing Outsourcing
  78. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">5.2</span> To 4PL or not to 4PL To 4PL or not to 4PL
  79. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">5.3</span> A risk-based approach to logistics outsourcing A risk-based approach to logistics outsourcing
  80. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">5.4</span> Supply chain and logistics outsourcing Supply chain and logistics outsourcing
  81. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.1</span> Critical path analysis Critical path analysis
  82. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.2</span> Decision matrix analysis (DMA) Decision matrix analysis (DMA)
  83. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.3</span> DMAIC: a process improvement tool DMAIC: a process improvement tool
  84. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.4</span> Flow charts Flow charts
  85. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.5</span> Gantt charts Gantt charts
  86. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.6</span> Mind maps Mind maps
  87. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.7</span> The PDCA tool The PDCA tool
  88. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.8</span> Radar chart Radar chart
  89. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.9</span> SWOT analysis SWOT analysis
  90. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">6.10</span> Team selection &#8211; building a successful team, by Belbin Team selection – building a successful team, by Belbin
  91. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">7.1</span> SMART SMART
  92. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">7.2</span> Performance measurement and quality improvement Performance measurement and quality improvement
  93. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">7.3</span> Performance measures for freight transport Performance measures for freight transport
  94. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">7.4</span> Warehouse KPIs Warehouse KPIs
  95. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">7.5</span> Balanced Scorecard Balanced Scorecard
  96. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">7.6</span> Benchmarking Benchmarking
  97. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">8.1</span> Activity-based costing (ABC) and time-driven activity-based costing (TDABC) Activity-based costing (ABC) and time-driven activity-based costing (TDABC)
  98. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">8.2</span> Value tree financial model, by Enrico Camerinelli Value tree financial model, by Enrico Camerinelli
  99. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">8.3</span> Calculating return on investment and payback period Calculating return on investment and payback period
  100. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">8.4</span> An engineered approach to calculate equipment ROI, by&#160;Aaron Lininger An engineered approach to calculate equipment ROI, by Aaron Lininger
  101. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">8.5</span> Supply chain financial ratios and metrics Supply chain financial ratios and metrics
  102. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">9.1</span> Brainstorming Brainstorming
  103. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">9.2</span> Cause and effect analysis, or fishbone or Ishikawa Cause and effect analysis, or fishbone or Ishikawa
  104. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">9.3</span> The 5 Whys The 5 Whys
  105. <span xmlns="http://www.w3.org/1999/xhtml" xmlns:epub="http://www.idpf.org/2007/ops" class="fmlabel">9.4</span> The 8-D approach The 8-D approach