Chapter 19

Standardizing on Improvement

In This Chapter

arrow Getting long-term results with control planning

arrow 5S-ing for sustained improvement

arrow Mistake-proofing for the future with Poka-Yoke

arrow Using your old friend FMEA to establish the right level of control

arrow Setting up and following standards to make your awesome new process last

A solution that isn’t sustained over the long term has little value. That kind of solution can make you feel good for a little while, but if the problem doesn’t stay solved, you end up being frustrated with the experience. The Control phase (the C in DMAIC) helps you make sure the problem stays fixed and, if done properly, provides you with additional data to make further improvements to the process.

In this chapter, you find an abundance of easy-to-use and readily available Six Sigma tools and techniques to ensure that your problem remains solved for the long term. These tools range from documented plans and strategies to common-sense approaches for mistake-proofing ...

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